Technical Services
Specialized mechanical solutions for industrial rotating equipment from 5 kW to 60 MW. Ensuring peak reliability across power generation, sugar mills, paper mills, refineries, and petrochemical industries.
Turbine Erection & Commissioning
Expert erection and commissioning for steam turbines, pumps, compressors, fans, condensers, EOT cranes, and steam/water/air pipeline work. Includes complete OEM coordination and documentation.
What We Deliver
- Steam turbines, pumps, compressors, fans, condensers
- EOT cranes, steel structure & pipe line work
- Construction supervision to OEM specs & applicable standards
- Coordination with OEM throughout all phases
- Complete documentation for handover to operations
- Development & execution of pre-commissioning procedures
- Assist with start-up and fine tuning to operational needs
Turnkey Overhauling & Maintenance
Executed by ex-OEM engineers from Triveni, Siemens, BHEL, Belliss, and more. Includes pre-shutdown planning, on-site condition reporting, comprehensive spares management, and 24x7 emergency troubleshooting.
What We Deliver
- Pre-shutdown planning with detailed scope of rotating equipment
- Onsite inspection of stocked spare parts with shortfall reports
- Ex-OEM engineers: Triveni, Belliss, Maxwatt, Man Turbo, BHEL, Siemens, KKK, ABB
- All clearances, gaps and sizes measured and recorded
- Condition report with recommendations for each component
- Turnkey basis: tools, tackles, consumables & manpower provided
- 24x7 emergency response with engineers at multiple locations
Precision Reverse Engineering
PMI-verified reverse engineering using 3D laser scanners, CMM, and copying lathes for turbines from 5 kW to 60 MW. Generate full manufacturing drawings with tolerances, concentricity, pre/post heat treatment specs.
What We Deliver
- 3D Laser Scanner, CMM & Coordinate Measuring Machine at site/workshop
- PMI testing for exact identification of material composition
- Copying lathe for precision dimensional replication
- Engineering drawings with tolerances, finish, parallelity, concentricity
- Pre/post heat treatment specifications included
- Rough machining, pre-final and final machining drawings
- Covers turbines from 5 kW to 60 MW (Back Pressure or Condensing)
- Single/Multi stage, Drive or Power, Horizontal or Vertical
Dynamic Balancing & Rotor Machining
Precision rotor machining (grinding, polishing, journal undersizing) at our workshop lathes, plus ISO/API standard dynamic balancing from 50 to 2000 kg with full compliance reporting.
What We Deliver
- Journal grinding & polishing with minimum undersizing technique
- Labyrinth portion machining on precision lathes
- Rotor set concentric at all portions before machining
- Dynamic balancing 50-2000 kg to ISO/API standards
- Balancing machines with latest vibration monitoring systems
- Mechanical and electrical run-out identification pre-installation
- Comprehensive balancing report documenting ISO/API compliance
Lube Oil Flushing
ISO-compliant flushing using purpose-built mobile centrifuge filter systems. Achieves maximum cleanliness and de-watering following construction or during scheduled maintenance.
What We Deliver
- Purpose-built mobile centrifuge filter system
- Targets system cleanliness per ISO 4406:99 standards
- Oil sampling and reporting undertaken per ISO standards
- Effective for post-construction and scheduled maintenance
- Superior de-watering and contamination removal
- Solid particle removal from 4 to 25 microns
- System flow rates handled up to 6,000 l/min
Machine Alignment
Expert machine alignment using latest technology to eliminate misalignment, one of the primary causes of equipment failure. Covers turbines, gearboxes, pumps, fans, alternators, and induction generators.
What We Deliver
- Turbine to gearbox & gearbox to mill gearbox alignment
- Fan, pump, alternator, induction generator alignment
- Machine levelling & pipe strain measurements on any frame size
- Fiberizor, shredder alignment
- Latest alignment technology for highest standards
- Detailed alignment reporting with exact results
- Covers any size machine frame in any location
Troubleshooting Service
Rapid on-site fault diagnosis for steam turbines experiencing vibration, bearing failure, governor instability, steam leakage, oil contamination, or unexpected trips. Ex-OEM engineers deploy with full diagnostic instrumentation for root-cause identification and corrective action.
What We Deliver
- High vibration: imbalance, misalignment, bearing wear, rub diagnosis
- Governor hunting, speed instability & overspeed trip investigation
- Bearing oil contamination: carbon ring seal & lube system analysis
- Steam gland leakage: labyrinth seal, packing & gland steam pressure issues
- Blade fouling, erosion & steam path efficiency loss analysis
- Unexpected trip investigation: oil pressure, temperature & control system faults
- 24x7 emergency deployment across India with all diagnostic equipment
Sand Blasting & Surface Preparation
Controlled abrasive blasting for turbine rotors, casings, and components, removing rust, scale, and old coatings ahead of inspection, reverse engineering, or recoating without damaging critical machined surfaces.
What We Deliver
- Rotor, casing, blade & diaphragm surface cleaning before inspection or NDT
- Media selection (garnet, aluminium oxide, glass bead) matched to substrate & surface finish
- Masking and protection of machined journals, seal lands & threaded surfaces
- Surface preparation to SSPC/NACE standards ahead of painting or recoating
- Rust, scale & carbon deposit removal from steam path components
- Dust-contained blasting booth & portable on-site blasting equipment
- Profile (anchor pattern) verification for coating adhesion
Turbine down right now?
Our engineers are on call 24×7. Average site arrival: 4–12 hours anywhere in North India.
Proven in the Field
See These Services in Action
Real case studies — actual outcomes, actual numbers. From a Triveni overhaul that cut vibration by 72% to a reverse-engineered Siemens disc delivered in 21 days at ₹12 lakh below OEM price.
